Circuit-Safe Installations
The permanent solution to circuit breaker panel lockout.
Standard two-column panel installation with
a Cup Pin and a Hook Pin “holding” circuits
on (e:g. main frame computer and a pump).
The Cup Pin is the preferred pin for
“holding” circuits on because it has a wider
range of capability.
Standard two-column panel with the rail
installed in the center. One-Way Pins are
used to lock out one circuit, Two-Way Pins
are used to lockout opposing circuits, and
a Cup Pin is used to “hold” circuits on. It
is a good practice to install Circuit-Safe
for the capacity of the panel rather than the
currently used circuits.
Depending on the spacing between
columns and the available panel space
for a center mounted rail assembly,
sometimes a panel requires the
installation of two Circuit-Safe rails (one
for each column). In this case, the center
of the panel is raised away from the
surface of the circuit breakers and so the
rail assemblies are mounted to the
“outside” of the breakers.
A close-up of the prior image shows the
use of a Hook Pin to lockout the circuit.
Because the rail assemblies are located on
the “off” side of the breaker, a Hook Pin is
required to prevent the breaker from
moving to the “on” position. A One-Way
Pin or Spade-Pin (as shown here) can be
used to “hold” a circuit on.
Sometimes, due to panel configuration, a rail
assembly cannot be mounted directly onto the
deadfront panel. In these situations, “L”
shaped Offset Brackets can often be used to
install the rail assembly. The Offset Brackets
mount with self-tapping screws onto a panel
surface perpendicular to the deadfront, and
extend out to provide a base for installation of
the rail assembly. In this image, a short rail is
mounted on Offset Brackets to engage a large
frame breaker handle.

Some large frame breakers may require a Circuit-
Safe Large Frame Lockout Set. Generally, the Large
Frame Set is appropriate when the standard rail
assembly pins are not long enough to engage the
breaker handle. In this case, the circuit could not be
turned off for the photo and so the pin is in the slot
below the breaker handle. The position of the
lockout device between breaker columns enables it
to lockout the circuit to the right or to the left.
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